Principal AI Engineer - Mechanical / Mechatronics (Internal Use)

· Design and develop mechanical structures and components for autonomous robotic platforms using CAD software (e.g., SolidWorks, Fusion 360, AutoCAD). · Perform structural analysis (e.g., FEA), thermal analysis, and material selection for robotic components. · Analyze robotic kinematics and dynamics to inform mechanical design and ensure system stability and performance, particularly for aerial platforms. · Design and integrate actuation systems (motors, gearboxes, linkages) and custom end-effectors or payloads. · Prototype and manufacture components using techniques such as 3D printing, CNC machining, molding, and sheet metal fabrication. · Oversee the assembly and physical integration of robotic systems. · Design mounting solutions and ensure proper physical integration of sensors (e.g., IMUs, LiDAR, cameras) and electronic components. · Conduct validation and performance testing (including environmental and flight tests) focusing on mechanical robustness, reliability, and system dynamics. · Collaborate closely with electrical, control, and software engineers to ensure seamless integration of mechanical designs. · Create and maintain thorough technical documentation (CAD models, drawings, assembly instructions, test procedures/reports). Requirements Required Qualifications: · Bachelor’s or Master’s degree in Mechanical Engineering, Mechatronics Engineering, Robotics, or a related field. · 3+ years of experience in robotics hardware design and development with a strong mechanical/mechatronics focus, or equivalent academic R&D experience. · Proficiency in 3D CAD software (e.g., SolidWorks, Fusion 360). · Strong knowledge of mechanical design principles, materials science, manufacturing processes, kinematics, and dynamics. · Hands-on experience with rapid prototyping techniques (e.g., 3D printing, machining) and workshop tools. · Experience designing and building functional robotic systems or complex mechatronic devices. Preferred Qualifications: · PhD in Mechanical Engineering, Robotics, or a related field. · Experience with simulation tools for mechanical analysis (FEA, CFD). · Experience designing for specific environmental conditions (e.g., vibration, temperature, ingress protection). · Experience with designing aerial robotic platforms. · Familiarity with relevant robotics safety standards (e.g., ISO 10218, ISO 13849) and risk assessment methodologies. · Demonstrated ability to take a design from concept through prototyping to functional hardware. · A strong research record or portfolio showcasing mechanical/mechatronics design projects.